Chrysler Corporation introduced the Torqueflite transmission in 1956. This
transmission was the first modern 3-speed automatic transmission with a torque
converter and the first to use the Simpson 2-planetary compound gear train.
Nearly all Torqueflite-based transmissions and transaxles use a rotor-type oil
pump and all use a Simpson gear train.
There
are two basic versions of the 3-speed Torqueflite transmission: the A-904 and
the A-727. The 904 is the light-duty version, while the 727, is the heavy-duty
version. The A-998 and A-999 transmissions are newer versions of the A-904. In
1978, the basic Torqueflite transmission was modified for use as a FWD
transaxle. Torqueflite transaxles contain the same basic parts as the A-904
transmission, except a transfer shaft, final drive gears, and a differential
unit have been added to the assembly.
All
the Torqueflite-based transmissions and transaxles, used today, have two
multiple disc clutches, an overrunning clutch, two servos and bands, and two
planetary gearsets to provide three forward gear ratios and a reverse ratio. The
two multiple-disc clutches are called the front and rear clutch packs. The
servos and bands are also referred to by their location, front and rear, or by
their function, kickdown and low/reverse.
Power
flow through Torqueflite transmissions occurs by the engagement and
disengagement of the clutches and bands. Refer to the clutch and band
application chart below, while reading through the power flow.
|
Gear Selector
Position |
Operating Gear |
Rear Clutch |
Rear Band |
Front Band |
Front Clutch |
One-way Clutch |
|
P-Park |
None |
|
|
|
|
|
|
R-Reverse |
Reverse |
|
x |
|
x |
|
|
N-Neutral |
None |
|
|
|
|
|
|
D-Drive |
1st gear |
x |
|
|
|
x |
|
|
2nd gear |
x |
|
x |
|
|
|
|
3rd gear |
x |
|
|
x |
|
|
2-Man. 2nd |
1st gear |
x |
|
|
|
x |
|
|
2nd gear |
x |
|
x |
|
|
|
1-Man. 1st |
1st gear |
x |
|
|
|
|
Power Flow in Park/Neutral The power inputs the transmission through the
turbine of the torque converter. When the gear selector is in park and neutral,
the power flow ends at the front and rear clutches because neither are applied;
therefore, no power is applied to the output shaft. When the selector is placed
in park, a parking pawl is mechanically moved by the linkage and locks the
parking gear to the transmission case. The parking gear is on the outer
circumference of the governor support.
Power Flow In Reverse When the gear selector is placed into reverse, the
front clutch is applied and engages the input shell and the sun gear. The rear
band is also applied and holds the rear planetary carrier. The front clutch
drives the sun gear in a clockwise direction. Because the rear planet carrier is
held, the sun gear drives the rear planet gears in a counterclockwise direction.
The rotation of the planet gears drives the rear ring gear and the output shaft
in a counterclockwise direction, resulting in reverse gear with gear reduction.
Power Flow In First Gear When the gear selector is moved to the drive
position, fully automatic shifting with three gear ranges is available. The
shift points are determined by vehicle speed and load. When the transmission is
operating in first gear, the rear clutch is applied and serves as the input
member for the planetary gearset. Because the rear clutch is applied, input
torque flows from the turbine of the torque converter through the input shaft to
the rear clutch, which drives the front ring gear in a clockwise direction.
The
front planetary carrier is splined to the output shaft and is, therefore, held
by the weight of the vehicle and the drive wheels. This causes the ring gear to
drive the front planet gears in a clockwise direction. The pinion gears, which
are in mesh with the sun gear, rotate it counterclockwise. The rotation of the
common sun gear causes the rear planet pinion gears to rotate in a clockwise
direction. The planet gears cause the rear ring gear and the output shaft to
turn in clockwise direction.
The
rear planet carrier is held by the overrunning clutch whenever the engine's
torque is driving the planetary unit. During coast or deceleration, the weight
of the vehicle and its momentum drive the planetary units through the output
shaft. This causes the rear carrier to rotate clockwise and release the one-way
clutch. This results in a neutral condition and doesn't allow for engine
braking.
When
the gear selector is placed in manual low(1), the rear band and clutch are
applied. The overrunning clutch holds the rear planet carrier, as does the rear
band. The band holds the carrier during deceleration when the one-way clutch
freewheels, this does allow foe engine braking during coasting.
Power Flow in Second Gear When the gear selector is in drive, the
transmission will automatically shift from first to second gears when the
vehicle speed has reached a particular point and some load is overcome. The rear
clutch remains applied and the front band engages to hold the sun gear
stationary. The input shaft causes the front ring gear to rotate clockwise.
Because the sun gear is held, the planet gears walk around the sun gear and
drive the front planetary carrier and output shaft in a clockwise, but
speed-reduced, direction.
The
rear planetary set is effective during this gear because the rear planet carrier
is rotating clockwise. This allows the one-way clutch to freewheel, thereby
providing a neutral condition in the rear planetary gearset.
Power Flow in Third Gear Third gear is a direct drive gear. When the
transmission shifts into third, both the front and rear clutches become inputs
for the planetary gearsets. This locks the gearsets into direct drive. Whenever
two members of a gearset are locked together, the pinion gears are unable to
rotate on their individual shafts and the planetary gearset is locked. In this
transmission, the two members that locked together are the front ring gear and
the sun gear.
Add-On Overdrive Chrysler's A-500 and A-518, which are four-speed automatic
transmissions, are used exclusively in the mid-size Dodge Dakota and full-size
Dodge RAM pick-ups and vans. Fourth gear is provided by a separate planetary
gearset and controlled by an overdrive clutch, direct clutch, and overrunning
clutch in the overdrive assembly attached to the rear of the transmission. In
overdrive, the output ratio is 0.69 to 1.
Overdrive or fourth gear operation is controlled by a manually operated
overdrive switch on the instrument panel. The electrical overdrive switch and
the single board engine controller (SBEC) controls the overdrive solenoid on the
valve body.
These
transmissions have extra long extension housings that hold the additional
planetary gearset. An additional shaft was also added to the basic three-speed
models. This shaft serves as the output shaft. The three-speed output shaft
became an intermediate shaft linking the output from the Simpson gear train to
the overdrive assembly.
Power
flow through the first three gears is the same as other Torqueflite
transmissions. However, to control the operating of the overdrive planetary, two
multiple-disc clutches (direct and overdrive clutches) and a one-way overrunning
clutch is used. The intermediate shaft is locked to the output shaft whenever
the one-way clutch is locked. This locking results in bypassing the overdrive
planetary and provides for direct drive.
The
direct clutch locks the sun and ring gears together to prevent freewheeling of
the overrunning clutch during coasting and deceleration. This provides for
engine braking. The spring used in the direct clutch assembly is a heavy tension
single-coil spring that applies great holding force onto the clutch discs.
The
intermediate shaft also drives the planetary carrier of the overdrive gearset.
The the transmission shifts from third to fourth gear, the overdrive clutch
piston moves the clutch's hub to relieve the spring tension on the direct clutch
assembly. It also applies pressure to the overdrive clutch, which locks the sun
gear to the transmission case. With the sun gear held, the planet carrier forces
the ring gear and output shaft to rotate in an overdrive condition.