Turbocharger are used
to increase engine power by compressing the air that goes into the
engine¡¯s combustion chambers. They do not require a mechanical
connection between the engine and the pressurizing pump to compress the
intake gases. Instead, they rely on the rapid expansion of hot exhaust
gases exiting the cylinders. These gases spin the turbine blades (hence
the name turbocharger) of the pump. Because exhaust gas is a waste
product, the energy developed by the turbine is said to be free since it
theoretically does not use any of the engine¡¯s power is helps to
produce.
A typical turbocharger, usually called a turbo,
consists of the following components:
- turbine or hot wheel
- shaft
- compressor or cold wheel
- waste gate valve
- actuator
- center housing and rotating assembly
This component contains the bearings, shaft, turbine
seal assembly, and compressor seal assembly.
The turbocharger is normally located close to the
exhaust manifold. An exhaust pipe runs between the exhaust manifold and
the turbine housing to carry the exhaust flow to the turbine wheel.
Another pipe connects the compressor housing intake to an injector
throttle plate assembly or a carburetor.
Inside the turbocharger, the turbine wheel (hot
wheel) is attached via a shaft to the intake compressor wheel (cold
wheel). Each wheel is encased in its own spiral-shaped housing that
serves to control and direct the flow of exhaust and intake gases. The
shaft that joins the two wheels rides on bearings.
The air compressing process typically starts when the
engine¡¯s speed is above 2000 rpm. The force of the exhaust flow is
directed through a nozzle against the side of the turbine wheel. As the
hot gases hit the turbine wheel causing it to spin, the specially curved
turbine fins direct the air toward the center of the housing where it
exits. This action created a flow called a vortex. Once the turbine
starts to spin, the compressor wheel (shaped like a turbine wheel in
reverse) also starts to spin. This causes air to be drawn into the
center where it is caught by the whirling blades of the compressor and
thrown outward by centrifugal force. From there, the air exits under
pressure through the remainder of the induction system on its way to the
cylinder.
Air is typically drawn into the cylinders by the
difference in pressure between the atmosphere and engine vacuum. A
turbocharger, however, is capable of pressurizing the intake charge
above normal atmospheric pressure. Turbo boost is the term used to
describe the positive pressure increase created by a turbocharger. For
example, 10 psi of boost means the air is being fed into the engine at
24.7 psi (14.7 psi atmospheric plus 10 pounds of boost).